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So a friend of mine told me how there are full size homes built out of legos, so I thought what would be the viability, cost, and pros/cons of building a tiny home with legos. The first thing I thought was building larger bricks (wider) out of the legos then connecting them and holding it together with an industrial epoxy, optionally on a wooden frame. All the little air gaps between the plastic bits would act as insulation. One question in my mind is how much load it can support and would it be possible to build structural supports with it too, or just external walls and maybe a roof. Commence discussion, I'm really curious where this will go.
I'm a plastics engineer. There are several reasons why you would not want to use Legos. One is creep, which was already mentioned. Force time = distorted plastic. Like if you have an old linoleum kitchen floor, move the refrigerator and you will see the indentations where it has been the last 20 years.
Two, the structural integrity of plastic is not sufficient for building construction. If you had a Lego exterior, where the guts supporting the house were steel or something, that might work.
But another problem is the UV degradation of ABS. Over time, the material will not just become discolored, it will be destroyed by the sun, breaking down into smaller and smaller molecules, slowly losing its mechanical strength and turning into dust.
Vinyl siding may come to mind as a common outdoor plastic. It is full of UV stabilizers which prevents UV radiation from damaging the plastic. Over time these stabilizers are used up, and your PVC chains/molecules start to degrade. If you touch an old vinyl fence, it will leave white dust on your hand. That is the polymer chain breaking into pieces.
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