Coming soon - Get a detailed view of why an account is flagged as spam!
view details
9
EV Teams: Explain to me the HV Disconnect
Post Body

So EV4.7 details the High Voltage Disconnect:

EV4.7 HV Disconnect (HVD)
EV4.7.1 It must be possible to disconnect at least one pole of the tractive system accumulator by quickly removing an unobstructed and directly accessible element, fuse or connector, in case of (a) stuck accumulator isolation relay(s) for example. It must be possible to disconnect the HVD without removing any bodywork. The HVD must be above 350mm from the ground and easily visible when standing behind the vehicle. Remote actuation of the HVD through a long handle, rope or wire is not acceptable.

EV4.7.2 An untrained person must be able to remove the HVD within 10 seconds in ready-to-race condition. This will be tested during Electrical Tech Inspection. Being able to quickly disconnect the accumulator(s) from the rest of the tractive system by its connector(s) will satisfy this rule.

EV4.7.3 EV4.5 remains valid, therefore a dummy connector or similar may be needed to restore the system's isolation.

EV4.7.4 The HV Disconnect must be clearly marked with "HVD".

EV4.7.5 No tools must be needed to open the HVD. Therefore, an interlock must activate the shutdown circuit and open the AIRs when the HVD is removed.


Disconnecting high voltage DC without an arc quencher (is that the right word? It's escaping me) is extremely dangerous. Something like a simple fuse/connector with 250 amps through it and 300 volts could maim or kill someone when they pull it. This rule would be way safer if teams were required to have a lockout/tagout or something on it to stop people from pulling the HVD while the battery is under load, but that's explicitly disallowed.

This is what happens when you disconnect a 220 volt, 12 amp circuit: https://youtu.be/Zez2r1RPpWY

Do they just expect us to only disconnect it under zero load? If it's under zero load, why can't we use tools / a key?

Author
Account Strength
100%
Account Age
13 years
Verified Email
Yes
Verified Flair
No
Total Karma
130,656
Link Karma
12,951
Comment Karma
117,483
Profile updated: 19 hours ago
Posts updated: 10 months ago

Subreddit

Post Details

We try to extract some basic information from the post title. This is not always successful or accurate, please use your best judgement and compare these values to the post title and body for confirmation.
Posted
8 years ago